Design/Engineering & Manufacturing of Fast Fuel Refueling Systems

Shaw Development® designs and manufactures non-pressurized fast fuel refueling systems that allow users to quickly fill tanks at rates up to 150 gpm*. These systems are manufactured for use on new vehicles and may also be retrofitted to replace existing pressurized systems. Using a fast fueling system reduces fueling time and increases productivity. Kits are available with varying lengths of signal line to meet any need. Included fittings mate with industry standard nozzles and 2” NPT receivers. The shut-off valve acts as a check valve while the receiver is being serviced and allows maintenance to replace the receiver without draining the fuel tank.

Non-pressurized refueling systems offer many advantages. Zero or low-pressure systems are compatible with thin-walled or plastic fuel cells and may be used with all types of diesel, including biodiesel, as well as water. Using a non-pressurized system increases operator safety by eliminating the risk of a fuel tank bursting from excess pressure. Additionally, a positive shut-off design eliminates the possibility of spills due to manual filling errors. Shaw’s non-pressurized, fast fuel refueling system complies with all Pressure Equipment Directive (97/23/EC) safety standards.

Shaw’s fast fuel refueling systems are found on a variety of vehicles used in the mining, construction, forestry, and other heavy equipment industries. As an innovative fluid handling system design and manufacturing company, our experienced team can assist customers in developing an innovative solution for any application.

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For additional information about our fast fuel refueling systems, see the table below, or contact Shaw directly.

*Flow rate is based upon using an industry standard nozzle with an 8.0 psi shutoff setting on the nozzle. Using a nozzle with a higher shutoff setting will allow greater flow rates.

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Fast Fuel Refueling Systems Capabilties

Product Name
Micro System
Well Assembly System
Fastfill System Types
Non-Pressurized
Manufacturing Process
Design
Engineering
Manufacturing/Component Sourcing
Retrofitting of Competitors Products
Assembly/Kitting
Components
Lead Control Valve Assembly
Filter & Mounting Bracket
Inlet Shutoff Valve Well Assembly
Mounting Ring
Flexible Signal Line
Receiver and Cover – For Vehicle Retrofitting
Features/Benefits
  • Saves Operator Costs
  • Positive shut off prevents manual override
  • Meets directive 97/23/EC and does not pressurize tank
  • No spills or burst tanks
  • Ground level connections
  • Meets with industry standard nozzles and 2” NPT receivers
  • Shut off acts as a check valve when servicing receivers
  • Receiver can be replaced without draining tank
  • Zero or low pressure systems can be used with thin wall or plastic fuel cells
  • Kit is offered with four different signal line lengths.
Applications
Tank Material
  • Metal
  • Composite
  • Fabric Bladder
Flow Rate
Up to 150 GPM
Quality/Inspection/Testing
Functionality Test
Accelerated Life Testing
Additional Services
Design Assistance
System Analysis
Production Volume
Prototypes
Small Volume Productions

Additional Information:

Industry Focus
Mining
Construction
Forestry
Industrial
File Formats
STP or IGES

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